Intelligent Overall Solution for the Set Industry Intelligent Overall Solution for the Set Industry
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Bedding Sets Manufacturing Industry Pain Points & CleverMax Solutions
Small batch production, rapid product turnover, and high conversion costs. Flexible production lines can meet the practical business requirements of small batches and mixed production of multiple varieties simultaneously. They achieve zero-second line changeovers and zero-second style changeovers based on order requirements.
Employee work efficiency is relatively low, making it challenging to improve efficiency through traditional means. Transportation efficiency is enhanced through smart hanging systems, and Industrial Engineering (IE) techniques are used to dynamically allocate tasks, reducing bottlenecks and idle processes, thereby increasing overall production efficiency. Data on the efficiency of each team and employee in various production processes is collected and analyzed to provide a foundation for improving employee skill levels.
Relying on increasing manpower to boost production capacity, with a relatively low level of automation, it's challenging to break through the production efficiency bottleneck. Flexibly choose to implement overall or partial smart upgrades. Tailor the level of automation and informatization to specific needs by combining or splitting software and hardware components.
Real-time data is not readily available, affecting timely production adjustment decisions. All software, hardware, and equipment data across different regions within the group are seamlessly integrated, centralized, standardized, analyzed, processed, and used for instructions. The CM Industrial Internet platform will become the most powerful decision-making, operational, and management tool for the enterprise.
Difficulty in recruiting workers and high labor costs are the main obstacles to business development. By employing various intelligent methods, we optimize handling, scheduling, management, and statistical processes, reducing the need for human resources, improving workforce efficiency, and enhancing coordination across all stages.
Bottleneck effects, occurring at any time during the production process, lead to significant production capacity wastage. Scheduling on-site is challenging. Generate human-machine placement recommendations based on big data and the actual situation of the enterprise. During task assignments, historical data on team efficiency, employee skills, and employee performance are thoroughly considered, ensuring a fair, reasonable, and optimally efficient dynamic allocation.
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Bedding Sets Smart Factory & Intelligent Automation Industry Features
Hardware EquipmentIntelligent ManufatureIntelligent ManufatureIntelligent PO SchedulingHR Management
The hardware equipment employs top-notch design, brands, and materials to ensure a safe and stable transmission process.
Implementing a groundless production process that optimizes efficiency and conserves space.
Featuring a variety of hanger specifications suitable for diverse scenarios, boasting robust gripping power while preserving fabric integrity.
Incorporating dedicated rubber finger clamps that safeguard fabrics without compromising load-bearing strength, supporting weights of up to 15kg.
Constructed according to European standards with fully enclosed tracks, preventing hangers from slipping.
Employing premium quality materials in the assembly framework, ensuring durability and adaptability to actual factory conditions.
Utilizing a chain-based lifting arm that maintains a seamless chain and avoids detachment.
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CleverMax Customer Success Stories
Given the special nature of high-end hotel curtain products, there are high demands on the production end for a rapid response mechanism to small batch, multi-variety production, as well as heavy fabric transmission. CleverMax, with its outstanding software, hardware technology, and service, has perfectly addressed the problems that have plagued us for years. At the same time, it has achieved a qualitative leap in efficiency. Yuan Zhicheng Home Textiles,The premium supplier of high-end hotel curtains worldwide.
CleverMax's cutting-edge digital and intelligent solutions have helped Mercury Home Textiles complete its "smart transformation and digitalization" upgrade, which is a crucial component of Mercury Home Textiles' strategic plan for the next 20 years. This has laid a solid foundation for future industry layout and operational upgrades. Mercury Home Textiles, The leading company in the Chinese home textile industry.
The 20-year development of New Sega Home Textiles has been closely intertwined with the technical support from CleverMax. Especially in recent years, with the completion of the fourth phase of the project, both software and hardware, as well as data connectivity, have undergone deep transformation towards intelligence and digitalization. Through this transformation, New World Home Textiles has achieved a qualitative leap in production output and efficiency. New Sega Home Textiles, The world-class, fully-integrated "lighthouse" factory for intelligent manufacturing.
Given the special nature of high-end hotel curtain products, there are high demands on the production end for a rapid response mechanism to small batch, multi-variety production, as well as heavy fabric transmission. CleverMax, with its outstanding software, hardware technology, and service, has perfectly addressed the problems that have plagued us for years. At the same time, it has achieved a qualitative leap in efficiency. Yuan Zhicheng Home Textiles,The premium supplier of high-end hotel curtains worldwide.
CleverMax's cutting-edge digital and intelligent solutions have helped Mercury Home Textiles complete its "smart transformation and digitalization" upgrade, which is a crucial component of Mercury Home Textiles' strategic plan for the next 20 years. This has laid a solid foundation for future industry layout and operational upgrades. Mercury Home Textiles, The leading company in the Chinese home textile industry.
CleverMax Smart Factory Implementation Cases
Huafang Co., Ltd.
The group holds a leading position in the industry in terms of comprehensive strength nationwide. The cotton spinning industry ranks second in Asia, and the wool textile industry ranks first in the world.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
Global CleverMax Smart Factory Locations:Binzhou, Shandong
  • Comforter/Quilt, Bedding Set
Taipeng Group
Ranked among China's top 10 non-woven fabric producers and among the top 20 in competitiveness in the industrial textile industry in China.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
Global CleverMax Smart Factory Locations:Tai'an, Shandong
  • Comforter/Quilt
Sumida Group
An important member enterprise of China National Machinery Industry Corporation (SINOMACH), it has developed into an international and diversified enterprise group with a significant market size and brand influence in the expansion of the industrial chain and supply chain operation fields.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
Global CleverMax Smart Factory Locations:Nanjing, Jiangsu
  • Comforter
Mercury Home Textiles
Important founder of China's modern home textile industry. After 35 years of development, it has focused on becoming a specialized, multi-brand enterprise in the household textile industry. The company's production, sales, channel scale, and comprehensive strength rank in the top three in the industry.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
CM Industrial Internet Platform
Global CleverMax Smart Factory Locations:Shanghai
  • Bedding Set
NewSega Home Textiles
A beacon factory in the industry of intelligent manufacturing, with an annual production of 168 million meters of home textile fabrics and 250 million meters of dyed (printed) fabrics. It produces 2.2 million sets of six-piece bedding sets annually.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
CM Industrial Internet Platform
Global CleverMax Smart Factory Locations:Nantong, Jiangsu
  • Comforter/Quilt
Joyce Home Textiles
It manufactures 2,000 tons of down and feathers annually, along with 2 million sets of bedding, duvet cores, pillow cores, and mattresses. First-class craftsmanship, quality, service, management, reputation, and performance have forged the top-tier "Fei Yu Hong" brand.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
Global CleverMax Smart Factory Locations:Hangzhou, Zhejiang
  • Bedding Set
YoungOne Group
Since its founding in 1974, it has consistently adhered to the founder Cheng Ji Xue's initial passion for nature and outdoor activities. It has established rigorous quality standards and continuously optimized employee qualifications and product quality to create an outstanding outdoor experience for people.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
CM Industrial Internet Platform
Global CleverMax Smart Factory Locations:Bangladesh
  • Clothing/Down Jacket, Outdoor Clothing
ASPOP Group
The company pursues a differentiated development strategy of "serving as a small-batch, fashion-oriented denim clothing supplier to major brands" and has established a design and marketing center in Los Angeles, USA, providing supply services to numerous international and domestic well-known clothing brands.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
CM Industrial Internet Platform
Global CleverMax Smart Factory Locations:Zibo, Shandong
  • Clothing/Jeans
Yubang Filter Materials
The company possesses multiple advanced needle-punched filter material production equipment and automatic filter bag sewing equipment, specializing in producing various high-end needle-punched filter felt series products. It produces 8 million square meters of needle-punched felt and 1 million filter bags annually.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
CM Industrial Internet Platform
Global CleverMax Smart Factory Locations:Haining, Zhejiang
  • Filter Bag
Chunyi Clothing
A direct production factory for the "Tamirara" brand, positioned as a new concept intellectual education children's clothing brand for ages 0-6. It holds its own patents and intellectual property rights and serves as a designated manufacturer for world-renowned clothing brands.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
Global CleverMax Smart Factory Locations:Binzhou, Shandong
  • Clothing/Crawling Suit
Kaisheng Home Textiles
An early large and medium-sized enterprise in China engaged in research, design, production, and sales of household textiles. It is among China's top ten home textile brands.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
CM Industrial Internet Platform
Global CleverMax Smart Factory Locations:Nantong, Jiangsu
  • Bedding Set
Daiyin-Reno Group
Ranked among the top 20 in the national cotton textile industry's competitiveness, among the top 200 national clothing enterprises, recognized as an excellent private enterprise in China, and a key industrial enterprise group in Shandong Province.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
Global CleverMax Smart Factory Locations:Tai'an, Shandong
  • Clothing/Suit
FullRich Home Textile
A long-term specialist in high-end bedding design, production, and sales, this modern large-scale home textile enterprise has been renowned for its fashionable design, exquisite craftsmanship, and high-quality products.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
Global CleverMax Smart Factory Locations:Changsha, Hunan
  • Bedding Set
Yuan Zhicheng Home Textiles
A complete industry chain production and service provider for global star-rated hotels, office building soft furnishings, intelligent curtain decoration. A leading enterprise in personalized custom curtains, completing over 800 five-star hotel projects worldwide.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
Global CleverMax Smart Factory Locations:Foshan, Guangdong
  • Curtain
Huafang Co., Ltd.
The group holds a leading position in the industry in terms of comprehensive strength nationwide. The cotton spinning industry ranks second in Asia, and the wool textile industry ranks first in the world.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
Global CleverMax Smart Factory Locations:Binzhou, Shandong
  • Comforter/Quilt, Bedding Set
Taipeng Group
Ranked among China's top 10 non-woven fabric producers and among the top 20 in competitiveness in the industrial textile industry in China.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
Global CleverMax Smart Factory Locations:Tai'an, Shandong
  • Comforter/Quilt
Sumida Group
An important member enterprise of China National Machinery Industry Corporation (SINOMACH), it has developed into an international and diversified enterprise group with a significant market size and brand influence in the expansion of the industrial chain and supply chain operation fields.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
Global CleverMax Smart Factory Locations:Nanjing, Jiangsu
  • Comforter
Mercury Home Textiles
Important founder of China's modern home textile industry. After 35 years of development, it has focused on becoming a specialized, multi-brand enterprise in the household textile industry. The company's production, sales, channel scale, and comprehensive strength rank in the top three in the industry.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
CM Industrial Internet Platform
Global CleverMax Smart Factory Locations:Shanghai
  • Bedding Set
NewSega Home Textiles
A beacon factory in the industry of intelligent manufacturing, with an annual production of 168 million meters of home textile fabrics and 250 million meters of dyed (printed) fabrics. It produces 2.2 million sets of six-piece bedding sets annually.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
CM Industrial Internet Platform
Global CleverMax Smart Factory Locations:Nantong, Jiangsu
  • Comforter/Quilt
Joyce Home Textiles
It manufactures 2,000 tons of down and feathers annually, along with 2 million sets of bedding, duvet cores, pillow cores, and mattresses. First-class craftsmanship, quality, service, management, reputation, and performance have forged the top-tier "Fei Yu Hong" brand.
CleverMax Smart Products & Solutions Applied: Clever Max Intelligent Hanger System
Global CleverMax Smart Factory Locations:Hangzhou, Zhejiang
  • Bedding Set